The following case study of a complex alignment challenge clearly illustrates the versatile power of the Easy Laser E The challenge was to align two sheaves, each a metre in diameter and approximately 12 metres apart. The substantial distance between the two sheaves meant that conventional line lasers which have a maximum capability of around 3m were unsuitable, plus the job was complicated by the fact that there were several physical barriers between the two sheaves. The goal was to align the sheaves in both horizontal and vertical planes to within 0. An Easy Laser E alignment system was chosen for this particular challenge.
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Carry out the following:. It does not just give you all the functions for shaft alignment, it also gives the opportunity to check the machine base and any bearing play using the standard equipment. Large, clear colour screen, wireless measuring units included as standard , long operating life and robust design give a measurement system that is both reliable and easy to use.
When we talk about simplicity we mean several things, for example, simple to place or mount the measurement equipment on the measurement object, easy to perform the measurement and easy to interpret the measurement result. The programs guide you step-by-step through the measuring procedure for the perfect measuring result. The featured programs below are the most common used with this system. Horizontally mounted machines often consist of a pump and a motor, but can also include other types of machines such as gearboxes and compressors.
The measuring units M and S are easily mounted on each side of the coupling and communicate with the display unit wireless. Then follow the step-by-step instructions on screen. This program is used for alignment of vertical and flange-mounted machines, e. Shows centre offset, angular error and shim value at each bolt.
Regardless of what machines you have and in which order they were assembled, you can build your own machine train with theoretically as many machines as you like. You can pick the reference machine manually, or let the program choose one that will minimize the need for adjustments.
Accessory Cardan fixture, Part No. Alignment work begins with a soft foot check. This is an important part of securing a reliable alignment. The twist measurement program allows you to check the flatness or twist of the machine foundation using only the measuring units in the system.
The Values program can be used e. With the standard equipment and completely normal set up on the machine! With our program for measuring straightness, you can easily measure long shafts, rolls, bearings, bases, machine structures etc. All you have to do is define a number of measuring points, in advance or while measuring. You will be able to get the result for both the horizontal and vertical alignment, graphically as well as digitally. To get even more out of your system, add the D22 swiveling laser.
With advanced "best-fit" calculations. Using the system you can align sheaves and pulleys with digital precision. Adjustment of the machines is displayed in real time on the screen, with readings for angle and axial displacement in both the vertical and horizontal axes, as well as an adjustment value for the front or rear foot pair.
The result can be documented as normal. This is the classic three-point method which can be used in most cases. Measurement is complete! This will provide an optimized calculation basis. Perfect for e. An advanced electronic filter function can be used to achieve reliable results even under poor measuring conditions. This function allows you to adjust machines in real time with the measuring units positioned anywhere on the shaft.
It is ideal for situations in which outside objects interfere with normal positioning. This function allows you to lock any pair of feet on the machine, giving you more freedom when aligning,base-bound or bolt-bound machines.
The software can adjust to machine designs of all types such as those with two pairs of feet, three pairs of feet, and feet in front of the coupling, etc.
Oftentimes, machines expand considerably when moving from a cold to hot operating temperature. The Thermal Growth Compensation function allows the measurement system to calculate the appropriate shims and values needed to make adjustments in such cases. Compensation values for the machines are normally supplied by the manufacturers.
Measurement results can be checked against pre-defined tolerance tables or values you determine yourself. This allows you to immediately see if the alignment is within the approved parameters, thereby considerably reducing the amount of time spent on alignment.
The swap view function allows you to adjust the position of the motor on screen to correspond with the position of the machine in front of you, making it easier to understand adjustment directions. You can customise what your Excel reports should look like and what data should be visible and where it should be positioned. The program has a clear folder structure, where you drag and drop files from the display unit to the database. Create your own structure with folders for manufacturer, department or machine type for example.
The database can also be located on a common server and shared with other users. When measurement is complete it is possible to generate a PDF report containing graphs and measurement data. The display unit for the E series enables you to work more efficiently and for longer than ever before thanks to several innovative solutions.
It is also ergonomically designed with easy-to-grip rubber cladding and robust construction. This ensures that you never have to stop in the middle of a measurement because the battery has run out.
The display unit has a thin, easy-to-grip and rubber coated profile that ensures a secure grip. It has large well-spaced buttons that give clear feedback when pushed. In addition, the two Enter buttons make the system suitable for both right and left-handed users.
The display screen has clear graphics that guide you through the measurement process. You can create a user profile where you can save your personal settings. You can also have different settings for different types of measurements. It makes work faster! You can choose the language that you want to appear on screen.
If you wish to expand functionality in the future, the software in the display unit can be upgraded via the internet or by connecting a USB memory containing the new software. In this way you will also have access to the measurement programmes that we develop for new purposes in the future. The measuring units have large 20 mm [0. The substantial and rigid design of aluminium and stainless steel guarantees stable measurement values and reliable alignment with the greatest precision in even the toughest of environments.
The measuring units are also water and dust proof to classes IP66 and IP Connect to the display unit via cable or wirelessly. With electronic inclinometers in both measuring units the system knows exactly how they are positioned. This also makes it very easy to align uncoupled shafts. Thanks to the two axis detectors you have access to electronic targets, that is you can see on the screen where the laser beams hit.
The thinking behind the rigid and compact design, is that it will simplify positioning and provide varying installation methods. You can measure all types of rotating machine, large and small, equally well, regardless of shaft diameter. The units also have two extra screw holes for additional mounting options. The so called reversed measurement method with two laser beams and two PSDs makes it possible to also measure very incorrectly set machines.
This is particularly good for new installations, where the machines are not yet in the correct position. Carry out the following: Align the machine Check the base Check bearing play Measure the machine Check vibration level Check soft foot Document the results. Get a quote. Compare this product Compare this product. Blog: How long will rotating machinery stay accurately aligned? We used to assume that once the equipment is installed and aligned, it will remain in the same position forever.
But this is not always the case. Read more. Why shaft alignment? Measurement programs The featured programs below are the most common used with this system. The result table shows how well your readings repeat and lets you save comments for each one.
Choose from different machines to portray your machinery on either side of the coupling. Save your files to USB and copy to other devices. Quickly print all measurement data locally with a thermal printer accessory. Display unit E51 The display unit for the E series enables you to work more efficiently and for longer than ever before thanks to several innovative solutions.
Ergonomic design The display unit has a thin, easy-to-grip and rubber coated profile that ensures a secure grip. Personal settings You can create a user profile where you can save your personal settings. Language selection You can choose the language that you want to appear on screen. Upgrading If you wish to expand functionality in the future, the software in the display unit can be upgraded via the internet or by connecting a USB memory containing the new software. Two Enter buttons, for left and right-handed users Large, easy to read 5.
Inclinometers in both units With electronic inclinometers in both measuring units the system knows exactly how they are positioned. Electronic targets Thanks to the two axis detectors you have access to electronic targets, that is you can see on the screen where the laser beams hit.
Flexible mounting options The thinking behind the rigid and compact design, is that it will simplify positioning and provide varying installation methods. Two lasers, two PSDs The so called reversed measurement method with two laser beams and two PSDs makes it possible to also measure very incorrectly set machines. The rods have a height of 60— mm. If necessary they can be extended "infinitely" with additional rods.
Made of stainless steel. Well protected connectors PSD 2 axis Laser aperture.
Easy-Laser E710 Laser Shaft Alignment System
Machine Alignment and Installation Laser shaft alignment systems for all important steps of machine installation. Our philosophy is that the products we develop must not only have long operating times but also a long lifecycle. We design our products to be robust, with as few small parts as possible. Special brackets are available accessories for alignment with locked rotors, which increases the safety for the operator. Thanks to versatile brackets you can install the equipment in the most appropriate place; shaft, coupling or flywheel. You have much to gain in both time and money through having your machines aligned The measuring units M and S are mounted on each side of the coupling with cable or wireless communication to the display unit.
Easy-Laser E710 Expandable Laser Shaft Alignment System
Carry out the following:. It does not just give you all the functions for shaft alignment, it also gives the opportunity to check the machine base and any bearing play using the standard equipment. Large, clear colour screen, wireless measuring units included as standard , long operating life and robust design give a measurement system that is both reliable and easy to use. When we talk about simplicity we mean several things, for example, simple to place or mount the measurement equipment on the measurement object, easy to perform the measurement and easy to interpret the measurement result.